MH-MDF300
MINGHUNG
846599
We can offer you MDF making machine are expertly crafted using palm waste materials and mix with other wastes, ensuring sustainability and environmental responsibility. Made with precision and care, these products are designed to meet the highest standards of quality and durability. Upgrade your space with our eco-friendly MDF production by palm waste.
if you have abundant natural palm resource, and you want do some new product, you can consider to make MDF or Chipboard.
If you want to make Palm waste to be MDF, then the very important step is the Refiner, for make fibers from Palm. For the Refiner, we adivse you can directly buy the Germany brand.
Other MDF machines, we can offer to you
| Palm waste types | Origin | Key features | Chanllenges |
| Oil palm empty fruit skewer | Palm residue after oil extraction | High fiber content (45-60%), oil content 5-15% | Degreasing requirements, high moisture content (60-70%) |
| Palm shell | The outer shell of palm kernel after oil extraction | High hardness (Mohs hardness 3-4), heating value 20MJ/kg | High crushing energy consumption, silicon content wear equipment |
| Palm leaf | Pruned or felled leaves | High silicon content (15-20%), short fiber (<1mm) | The fiber is difficult to separate and the strength of the sheet is low |
| Palm trunk | Aged oil palm (25-30 years) | The outer layer is hard, the core is soft, sugary and perishable | Need mildew-proof treatment, uneven fiber quality |
| Palm fiber | Fiber residue from oil extraction plant | Oil content 8-12%, strong fiber winding | Need degreasing, difficult to glue |
How to make MDF by palm waste and other wooden waste like waste furniture, plywood . the production process as:
EFB raw material → cleaning and degreasing → crushing and cooking → hot ground fiber → sizing and drying
left → Paving prepressing → continuous hot pressing → cooling edge cutting → sanding inspection → Finished product packaging
One. Raw materials preparation
1. Sorting cleaning
Remove sediment and metal impurities from EFB (via roller screen + magnetic separator)
High pressure washing (60℃ hot water rinse, remove 30-50% of surface grease)
2. Crushing cooking
Primary crushing: The hammer crusher cuts the EFB into 20-30mm sheets
Steam softening: 0.8MPa saturated steam treatment 15-20 minutes (softened lignin)
3. Defibrination
Key parameter of Refiner
| Parameter | Set value | Function |
| Disk clearance | 0.10-0.15mm | Control fiber length (target 1-2mm) |
| Steam pressure | 0.7-0.9Mpa | Maintain a softening temperature of 165-175℃ |
| Rotate speed | 2800-3200rpm | Balance yield and fiber quality |
Two. Fiber treatment section
1. Resin applying system system
Rubber seed selection:
General: Modified urea formaldehyde resin (UF) +10%PMDI (improve water resistance)
Environmentally friendly: Soy protein glue (need to add 5% crosslinking agent)
Sizing: 10-12% (dry fiber meter)
Sizing method: high-speed centrifugal spray (coverage ≥95%)
2. Drying and setting
Three stage pulsed air drying:
Inlet temperature 180℃→ Outlet temperature 70℃
Moisture content control: 8±1% (infrared online monitoring)
Three: Mat forming & Pre-press
Pavement preloading
Mechanical + air flow paving (forming gradient density structure)
Preload pressure: 1.2-1.5MPa (eliminate fluffy layer)
Four. Hot press
| Parameter | Set value | Scientific proof |
| Temperature | 200-210 ℃ | Make sure the adhesive is fully cured |
| Pressure | 3.0-3.5 Mpa | Compensation palm fiber lower plasticity |
| Time | 25s/mm | 15-20% longer than wood MDF |
Five. Post treatment
Cooling edge
Roller cooling system (below 40 ° C in 30 minutes)
Laser positioning edge cutting (dimensional accuracy ±0.5mm)
Surface treatment
Double-sided sanding (180-240 mesh ribbon)
Optional veneer (melamine-impregnated paper, temperature 190℃/ pressure 8MPa)
Six. Quality test
Aspect ratio ≥35:1 (microscope image analysis)
Screening pass rate:
20 mesh: ≤5%
20-100 mesh: 60-70%
<100 mesh: ≤25%
edit your content. China factory /manufacturer of MDF machinery, OSB machinery, Chipboard machine, Plywood machine
Insist produce and offer Good quality machinery for you
A:Per day 100-600m3
A:Total 10months, we can deliver first shipment
welcome contact us
Mark:+8618769900191
Ali: +86 15805496117
Lucy: +86 18954906501
osbmdfmachinery@gmail.com
We can offer you MDF making machine are expertly crafted using palm waste materials and mix with other wastes, ensuring sustainability and environmental responsibility. Made with precision and care, these products are designed to meet the highest standards of quality and durability. Upgrade your space with our eco-friendly MDF production by palm waste.
if you have abundant natural palm resource, and you want do some new product, you can consider to make MDF or Chipboard.
If you want to make Palm waste to be MDF, then the very important step is the Refiner, for make fibers from Palm. For the Refiner, we adivse you can directly buy the Germany brand.
Other MDF machines, we can offer to you
| Palm waste types | Origin | Key features | Chanllenges |
| Oil palm empty fruit skewer | Palm residue after oil extraction | High fiber content (45-60%), oil content 5-15% | Degreasing requirements, high moisture content (60-70%) |
| Palm shell | The outer shell of palm kernel after oil extraction | High hardness (Mohs hardness 3-4), heating value 20MJ/kg | High crushing energy consumption, silicon content wear equipment |
| Palm leaf | Pruned or felled leaves | High silicon content (15-20%), short fiber (<1mm) | The fiber is difficult to separate and the strength of the sheet is low |
| Palm trunk | Aged oil palm (25-30 years) | The outer layer is hard, the core is soft, sugary and perishable | Need mildew-proof treatment, uneven fiber quality |
| Palm fiber | Fiber residue from oil extraction plant | Oil content 8-12%, strong fiber winding | Need degreasing, difficult to glue |
How to make MDF by palm waste and other wooden waste like waste furniture, plywood . the production process as:
EFB raw material → cleaning and degreasing → crushing and cooking → hot ground fiber → sizing and drying
left → Paving prepressing → continuous hot pressing → cooling edge cutting → sanding inspection → Finished product packaging
One. Raw materials preparation
1. Sorting cleaning
Remove sediment and metal impurities from EFB (via roller screen + magnetic separator)
High pressure washing (60℃ hot water rinse, remove 30-50% of surface grease)
2. Crushing cooking
Primary crushing: The hammer crusher cuts the EFB into 20-30mm sheets
Steam softening: 0.8MPa saturated steam treatment 15-20 minutes (softened lignin)
3. Defibrination
Key parameter of Refiner
| Parameter | Set value | Function |
| Disk clearance | 0.10-0.15mm | Control fiber length (target 1-2mm) |
| Steam pressure | 0.7-0.9Mpa | Maintain a softening temperature of 165-175℃ |
| Rotate speed | 2800-3200rpm | Balance yield and fiber quality |
Two. Fiber treatment section
1. Resin applying system system
Rubber seed selection:
General: Modified urea formaldehyde resin (UF) +10%PMDI (improve water resistance)
Environmentally friendly: Soy protein glue (need to add 5% crosslinking agent)
Sizing: 10-12% (dry fiber meter)
Sizing method: high-speed centrifugal spray (coverage ≥95%)
2. Drying and setting
Three stage pulsed air drying:
Inlet temperature 180℃→ Outlet temperature 70℃
Moisture content control: 8±1% (infrared online monitoring)
Three: Mat forming & Pre-press
Pavement preloading
Mechanical + air flow paving (forming gradient density structure)
Preload pressure: 1.2-1.5MPa (eliminate fluffy layer)
Four. Hot press
| Parameter | Set value | Scientific proof |
| Temperature | 200-210 ℃ | Make sure the adhesive is fully cured |
| Pressure | 3.0-3.5 Mpa | Compensation palm fiber lower plasticity |
| Time | 25s/mm | 15-20% longer than wood MDF |
Five. Post treatment
Cooling edge
Roller cooling system (below 40 ° C in 30 minutes)
Laser positioning edge cutting (dimensional accuracy ±0.5mm)
Surface treatment
Double-sided sanding (180-240 mesh ribbon)
Optional veneer (melamine-impregnated paper, temperature 190℃/ pressure 8MPa)
Six. Quality test
Aspect ratio ≥35:1 (microscope image analysis)
Screening pass rate:
20 mesh: ≤5%
20-100 mesh: 60-70%
<100 mesh: ≤25%
edit your content. China factory /manufacturer of MDF machinery, OSB machinery, Chipboard machine, Plywood machine
Insist produce and offer Good quality machinery for you
A:Per day 100-600m3
A:Total 10months, we can deliver first shipment
welcome contact us
Mark:+8618769900191
Ali: +86 15805496117
Lucy: +86 18954906501
osbmdfmachinery@gmail.com
